OK, a little update for now.
I Figured a way to design the motion platform so that it is able to perform the same range of movements that you can see in the Bluetiger Demos.
Basically i will build a 3DOF moving platform like the part underneath the seat platform. My design is different tough because i thing this should not be bigger then the usual office chair.
On top of this there will be a construction that is very similar to a deck chair with some prolonged arm rests to hold throttle, stick cockpit. Additionally it will support a mount for an reasonably sized LCD Screen.
All the g-force magic will be done in a micro-controller that controls the three motors used to move the platform. All that is required to do is to permanently send the orientation and velocity of the craft ( FSO Fighter, X-Plane Aircraft, M$ Flightsimulator etc.. ) to the Moving Base using UDP ( Thats easy did that on quit some of the machines i designed in the past, this one e.g.
http://www.datacard.com/products/products.jhtml?contentId=96316UdabtieZ2 ). UDP is fast and easy to use and you do not need to care about re-transmitted data blocks.
Target is to make this moving base as well as the cockpit controllers as easy to build and especially cheap as possible.
THe Bluetiger Solution e.g. STARTS at 6950$ ( thats only the moving base + the platform atop )
I believe they do not sell a lot of those...
I am, right now, at a BOM cost of approx. 1200$ for the base and still am working hard to get below 1000$. However this is the price for all the stuff required so a kit might be a little more costly.
You can build any style of Seat / Cockpit / whatsoever upon this base as long as total wight ( including pilot ) is below 200kg total. ( Maybe 250 need to have a friend calculate the mech. numbers in detail ).
The Cockpit panels now are similarly simple in design. A CPU board talking UDP that supports a range of LCD`s size of 2.4, 3.2, 4.3 and 5.7 inches all of them 320*240 Full color. ( the 5.7 might be used with a higher resolution as well. ) in front / surrounding the LCD a Switch / Button / Knob assembly is mounted allowing for several ( easy to change ) configs of your cockpit setup ( you know, i do not only play FSO for fun but although other SIMs since I used to have my on plane and once had a pilots licence ).
You can set up this cockpit in any way you like using one or more CPU boards. This will allow for very classical meter style cockpit for General Aviation as well as futuristic "All Glass" cockpit layouts like one would use for FSO. All the LCDs are equipped with touch screens by the way.
The CPU boards handle pre defined graphics as well as basic animation and text display, additionally there will be the ability to stream low res digital video ( format TBD maybe MJPEG because hardware might support this directly )
Main target here will be to keep hardware cost as low as possible.
Still the main goal of my little ( or not so little ) Project is to build something that really adds to the realism and involvement into the game but still be very affordable ( Today you can build something like this that really is close to ONE specific aircraft nut you will need month to build it and a reasonable amount of money )
This should be fun i believe not an obsession therefore i think a usable moving cockpit for "Gaming" ( not ultra-realistic sim ) should not exceed 2000$ in a basic configuration and it should not take more then some evenings to assemble it and get it up running.
i´ll design this anyway for use with X-Plane on my MAC ( there is almost nothing like this with mac support right now ) but would love to use it with FSO as well (PC and/or Mac).
SO if there is interest to have FSO supporting this, let me know and we can setup a sub-project ( might even host it on my server ) that opens the gate on FSO.