ssmit, after AO but before going into LOD, debris, and shield, I need you check something if you are able.
Yesterday when I brought the model into FS2 for the first time, the size was off. I mean way off. If you could, go into the LOD Debris, and shield section. DO the model centering and sizing stuff, but before adding the second layer, skip down to conversion, convert your model and open it in PCS2. With the model open in PCS2, make sure that "Header" is highlighted on the left and locate the scrollbar on the right. Scroll all the way down. The bottom entry should be "Model Info". Could you either grab me a screen, or simply report on what it says there? I need to know if I bugged my model, or if the tut is bugged.